MD-Series Controller | Mountz (2025)

MDC Controller:

• Color LCD touch-screen provides an intuitive interface - quickly program and select fastening parameters.
• Digital I/O signals for interfacing with a machine & PLC interface for line control monitoring techniques.
• Program up to 15 presets and 15 models, consisting of up to 20 steps for each model.
• Collect and save all fastening data on SD memory card.
• Controller provides visibility into the fastening process with torque data analysis. (Real-time torque data and curve display. Perform analytics with Standard Deviation, Mean, Average, CP, CPK ).
• Controller features a built-in stand, which can fold up snugly to the controller and mounted on the wall.
  Free product (ParaMon) PC software — no annual licensing required — savings of $2K.

Error-Proofing:

• Error-proof the fastening process and eliminate manufacturing risks and prevent product defects.
• The EZ-Glider position control torque arm is an error-proofing system that detects and eliminates costly screw-fastening errors and ensures that every screw is correctly tightened in the correct sequence. Paired with MD-Series smart screwdrivers, the torque arm adds an extra layer of error-proofing to the fastening process.

Process Optimization:

• Suitable for micro and low torque applications.
• Achieve multiple fastening tasks with one screwdriver system. A single fastening system can replace up to 15 power tools.
• Digital I/O allows interfacing with a machine & PLC interface for line control monitoring techniques.
• Programmable fastening sequences and workflows. Create standardized fastening workflows. Program up to 15 presets and 15 models, consisting of up to 20 steps for each model.
• Monitor fastening quality with the screw counting process. The built-in function counts the number of screws delivered and detects cross-threading, omissions, and unfinished rundowns.

Data Collection and Analysis:

• Data collection - record and store torque and fastening data. SD Card data memory slot (memory card included).
• Collect and store essential quality data in a repository for data analytics, regulatory compliance, and traceability.
• Review torque curves and make adjustments to controller parameters

Mountz Quality Standards:

• Low maintenance with an extended life cycle.
• Swiss DC servo motor provides precise, accurate, and repeatable torque control.
• Low inertial force provides smooth reaction-less operation with little G force to assembled parts.

Tool Packaging Includes

• Power tool table (3 meter length)
• Tool hanger hook
• Tool calibration report
  

Set-Up:

• Requires MDC Controller.
• Drive Adapter: This adapter changes the bit drive socket configuration from a ¼” drive to a 4mm HIOS drive or vice versa.
• I/O Cable for connecting the MDC Controller to the 44P I/O Wiring Box device.

Error-Proofing & Process Improvement:

• Bit Socket Tray: An error-proofing solution minimizes the risk of errors by automatically selecting the correct torque according to the socket or bit selected. It connects to the MDC controller. It will improve productivity and reduce operator errors. Saves downtime by automatically changing program settings for multiple fastening strategies.
• Position Control Torque Arms: Equipped with position encoders, the position control torque arm is an error-proofing system that detects and eliminates costly screw-fastening errors during the assembly process. The poka-yoke system reduces the risks of improperly fastening screws, ensuring that every screw is correctly tightened in the correct sequence.
• Screw Presenter: Deliver up to two screws per second to a fixed point where a human or robotic operator picks them up, cutting production time in half.
• Mag-O-Nets: Magnetize a bit by sliding the Mag-O-Net onto the bit—commonly used with a screw presenter.
• Vacuum Adapter: The kit is mounted on an electric screwdriver with a suction head that holds the screw on the bit, enabling the operator to pick it up with the tool. This effective, time-saving device works with most fasteners—commonly used with a screw presenter.

Ergonomics:

• Tool Balancers: Provides easy handling for operators that work with power tools for long, continuous hours. A balancer enables a tool to be positioned over the workstation and helps workers avoid fatigue which can lead to low productivity, mistakes, and injuries.
• Ergonomic Torque Arms: Providing ergonomic solutions for your assembly line workers lessens fatigue, prevents injuries, and boosts productivity. Torque arm absorbs the torque reaction generated by a power tool. Mountz offers various arm configurations for flexible and mobile workstation designs. The ergonomic torque arms improve employee safety.
• Tool Stand: Prevent damage to power tools from dropping. Convenient tool positioning - adjust both vertically and horizontally.

Service & Calibration:

• : If torque tools slip out of calibration, that could impact the quality of your products. Having an accurate way to test calibration onsite regularly is a great way to reduce risk. With Mountz torque analyzers and sensors, you can test tools before they go into service daily or weekly.
• Run-Down Adapters: It is used when testing power tools with a torque analyzer or sensor. The run-down adapter (RDA) is designed to provide consistent and reliable torque readings for power-driven torque control tools. An RDA reduces the impact and irregular peaks that cause poor repeatability. The device is mounted in-line between the tool drive and the transducer.
• Prepaid Calibration Vouchers: Book service and maintenance in advance to ensure your tools are always in top condition and ready to use. Add this service to any tooling purchase.